How make suspension?
Making a suspension system involves several steps and considerations. Here's a general overview of the process:
1. Determine Suspension Type:
- Decide on the type of suspension system best suited for your vehicle's purpose and intended use. Options include:
- Independent suspension (e.g., MacPherson strut, double wishbone)
- Solid axle suspension (e.g., leaf springs, coil springs)
- Air suspension
- Hydroelastic suspension
2. Select Components:
- Gather the necessary components for the chosen suspension type, including:
- Springs (coils, leaves, air bags)
- Shock absorbers (dampers)
- Control arms, wishbones, or solid axles
- Anti-roll bars (stabilizer bars)
- Bushings and mounts
3. Design and Engineering:
- Determine the appropriate spring rates, damping characteristics, and geometry based on factors like vehicle weight, load capacity, and desired handling characteristics. This step requires careful engineering and calculation.
4. Fabrication:
- If you're building a custom suspension system from scratch, you'll need to fabricate or modify components to fit your vehicle. Welding, machining, and metalworking skills may be necessary.
5. Installation:
- Once the components are fabricated or gathered, it's time for installation. This typically involves:
- Removing the existing suspension components
- Fitting the new components in place
- Aligning and adjusting the suspension to ensure proper geometry
- Tightening fasteners and securing everything in place
6. Testing and Adjustment:
- After installation, test the suspension system to ensure it's functioning properly. Check for any unusual noises or vibrations, and make adjustments if necessary.
- This may involve adjusting spring preload, shock absorber settings, or anti-roll bar stiffness to achieve the desired handling and ride comfort characteristics.
7. Regular Maintenance:
- Like any other automotive system, suspensions also require regular maintenance to ensure their longevity and performance. This may include tasks such as:
- Lubricating moving parts
- Checking for wear and tear
- Replacing components as needed
Remember that suspension system design and installation can be complex and challenging. It's always a good idea to consult with automotive professionals or experts who have experience with your specific vehicle if you're unsure about any aspect of the process.