Safe Operating Procedures for Machinery

Every year, hundreds of workers are killed, maimed or exposed to life-threatening toxins when they operate machinery. Safe operating procedures outline the essential dos and don'ts during machinery operation and thereby help reduce the risk of amputation, injury, falls and death. Before you use a machine or tool, read the instruction manual and familiarize yourself with the safety precautions and directions. Never operate a machine if you are unfamiliar with or untrained in its usage.

Equipment and Clothing

• Avoid wearing loose jewelry and long flowing clothes. Tie up long hair. Wear protective equipment such as a dust mask, gloves, eye protection, ear mufflers, jacket and boots that provide good grip on the floor.

Surrounding Area

• Make sure the area around the machine is free of clutter and you have sufficient space to work. Do not work in poorly lit conditions or in positions that are uncomfortable to you. Notify a supervisor of such problems promptly. The machine must be positioned on a stable surface and must be a suitable distance away from you. Position yourself in a comfortable manner so that you do not have to reach out or bend.

Starting a Machine

• Before starting a machine, check the machine guards and ensure they all fit and are in place. Ensure that any keys or wrenches are removed so they do not fly out and hit you or another person nearby. Never operate a machine if you notice loose parts, unusual sounds or vibrations. To avoid electric shocks, you must ensure that the machine is properly grounded.

Operating a Machine

• Never let yourself be distracted from the task at hand. If somebody interrupts you, turn off the machine before you start a conversation. Never interrupt or startle a co-worker who is handling a machine. Always use feeding and holding tools to push objects toward the machine or to clamp them in place. Never attempt to remove a blockage or stalled part without first turning the machine off and putting the safety locks in place. You must never leave a machine unattended without turning it off.

Cleaning and Maintenance

• Before you perform cleaning or maintenance on a machine, make sure the necessary locks are in place. Never reach over sharp blades or objects in the process of maintenance.

Gasoline-powered Machines

• Always observe maximum caution when you handle gasoline. Never use gasoline-powered machinery in enclosed spaces. Keep inflammable materials a safe distance away. You must always store gasoline in tightly closed containers in a safe place. Never smoke in the vicinity of gasoline-fueled equipment.